Traffic Signal Export Packaging and Container Loading Optimization
Introduction
The right export packaging protects the signal in transit and minimizes container cost. A 40ft container costs $3,000-5,000 in shipping; every cubic metre of wasted space is real money. This guide covers the standard packaging and container plans.
Standard Packaging
GAOQIAO ships traffic signals in:
- Individual carton (per signal head or per accessory set)
- Export pallet (4-6 cartons per pallet, strapped and shrink-wrapped)
- Wooden crate (for large items: controllers, solar panels, poles)
Each carton is labelled with:
- Part number
- Quantity
- Net weight / gross weight
- Country of origin
- HS code (for customs)
- Handling marks ("Fragile", "This Side Up")
Container Plans
Standard container utilisation:
- 20ft container (28 m³): ~25 m³ usable after packaging
- 40ft container (58 m³): ~52 m³ usable
- 40ft HC container (68 m³): ~62 m³ usable
GAOQIAO container plans for common order sizes:
- 100 signal heads (300mm, with visors and backplates): 1x 40ft container
- 500 signal heads (300mm): 4x 40ft containers
- 50 controllers (Type 3 cabinet): 1x 40ft container
- 200 signal poles (7m, with arms): 2x 40ft HC containers
Cost Optimisation
Three levers reduce container cost:
1. Right-size the carton: oversize cartons waste cubic metres 2. Stack efficiently: the highest carton stack should reach the container ceiling 3. Mix heavy and light: dense items at the bottom, light items on top 4. Use palletised loads: pallets reduce handling damage and speed loading
GAOQIAO works with the buyer's logistics team to optimise each shipment.
Featured Products
GAOQIAO ships all products with export-standard packaging. See the export packaging guide for the full shipping checklist.
Conclusion
Right-sized packaging saves container cost and reduces damage. GAOQIAO plans each shipment for optimal container utilisation. Send us your order for a packing plan and shipping quotation.
Get a Quote
Email: sky-sale@njgq.net WhatsApp/Phone: +86-18805173545 Tel: +86-25-84471080
Frequently Asked Questions
What is the container utilisation for a typical order?
80-90% for orders planned by GAOQIAO. Lower for orders with mixed sizes and shapes.
Can I ship by LCL (less than container load)?
Yes, for smaller orders. LCL is more expensive per cubic metre but allows smaller shipments.
Do you supply DDP (delivered duty paid)?
Yes, for most countries. We handle customs clearance, duties and delivery to your warehouse.
Relevant GAOQIAO products
These public GAOQIAO catalogue pages are related to the guide. Open them for the representative description, then confirm the latest drawing and configuration before ordering.
- Traffic signal controllersWired and solar controllers with 6, 22, 44 and 56 output options.
- LED traffic signal heads200mm, 300mm and 400mm signal heads with MUTCD, EN12368, GB14886 compliance.
- Signal polesVertical, signal arm and double-arm poles for any intersection geometry.
- Spare parts and accessoriesSpare LED modules, lenses, visors, surge arrestors and anchor bolts.